current output of 500 A or greater at a voltage of 100 V or greater and with a current or
voltage regulation better than 0.01% over a period of 8 hours.
6. Plants for the production of heavy water, deuterium and deuterium compounds
and equipment especially designed or prepared therefor
INTRODUCTORY NOTE
Heavy water can be produced by a variety of processes. However, the two processes
that have proven to be commercially viable are the water-hydrogen sulphide exchange
process (GS process) and the ammonia-hydrogen exchange process.
The GS process is based upon the exchange of hydrogen and deuterium between water
and hydrogen sulphide within a series of towers which are operated with the top section
cold and the bottom section hot. Water flows down the towers while the hydrogen
sulphide gas circulates from the bottom to the top of the towers. A series of perforated
trays are used to promote mixing between the gas and the water. Deuterium migrates to
the water at low temperatures and to the hydrogen sulphide at high temperatures. Gas or
water, enriched in deuterium, is removed from the first stage towers at the junction of the
hot and cold sections and the process is repeated in subsequent stage towers. The product
of the last stage, water enriched up to 30% in deuterium, is sent to a distillation unit to
produce reactor grade heavy water, i.e., 99.75% deuterium oxide.
The ammonia-hydrogen exchange process can extract deuterium from synthesis gas
through contact with liquid ammonia in the presence of a catalyst. The synthesis gas is fed
into exchange towers and to an ammonia converter. Inside the towers the gas flows from
the bottom to the top while the liquid ammonia flows from the top to the bottom. The
deuterium is stripped from the hydrogen in the synthesis gas and concentrated in the
ammonia. The ammonia then flows into an ammonia cracker at the bottom of the tower
while the gas flows into an ammonia converter at the top. Further enrichment takes place
in subsequent stages and reactor grade heavy water is produced through final distillation.
The synthesis gas feed can be provided by an ammonia plant that, in turn, can be
constructed in association with a heavy water ammonia-hydrogen exchange plant. The
ammonia-hydrogen exchange process can also use ordinary water as a feed source of
deuterium.
Many of the key equipment items for heavy water production plants using GS or the
ammonia-hydrogen exchange processes are common to several segments of the chemical
and petroleum industries. This is particularly so for small plants using the GS process.
However, few of the items are available "off-the-shelf". The GS and ammonia-hydrogen
processes require the handling of large quantities of flammable, corrosive and toxic fluids
at elevated pressures. Accordingly, in establishing the design and operating standards for
plants and equipment using these processes, careful attention to the materials selection and
specifications is required to ensure long service life with high safety and reliability factors.
The choice of scale is primarily a function of economics and need. Thus, most of the
equipment items would be prepared according to the requirements of the customer.